With the development of the times and the continuous improvement of people's living standards, the demand for electronic products such as mobile phones, cameras, and personal computers among domestic consumers is becoming increasingly strong, and the global electronic product market is showing an increasingly strong growth momentum. Electronic product manufacturers constantly innovate, with smaller volumes, more precise assembly, and more powerful functions. Lightweight and miniaturization of products has become a trend. Typical products and components such as consumer electronics and automotive electronics are becoming increasingly compact, and screws are also becoming smaller. This poses new challenges for us to achieve precision tightening in the production process.
Body Control Module (BCM), also known as Body Computer, refers to the electronic control unit (ECU) used to control the body electrical system in automotive engineering, and is an important component of automobiles.
Most of the time, these products are made up of varying numbers of components connected by screws. Especially in the assembly of core control components such as automotive electronics, automotive interior, automotive exterior, and precision instruments, the size of screws is generally required to be below M3. Due to the high safety requirements of vehicles, even every screw of the body parts must have strict tightening force and tightening angle requirements, and there must be traceable tightening data to ensure the qualified product quality.
In response to the precision assembly needs of the automotive electronics industry mentioned above, SUDONG, a leading enterprise in industrial assembly and transmission, can effectively play a role in the intelligent tightening system.
The rapid intelligent tightening technology adopts advanced sensors and control systems, which can achieve efficient and precise control of the tightening process during high-speed operation. It can not only quickly complete tightening tasks, but also ensure accurate control of tightening force. Customers can monitor the entire tightening process of key workstations, effectively avoiding situations of over tightening or under tightening; Equipped with precision micro servo motors, it has the advantages of low noise, fast speed, high efficiency, good low-speed performance, dust-free, high torque accuracy, and strong seismic resistance, greatly improving the durability of locking tools and extending their service life; Moreover, by analyzing a large amount of data and algorithm models, the system can automatically adjust the tightening parameters to achieve the best tightening effect. It is worth mentioning that the system is easy to connect with other control devices to form automated production equipment, replacing complex manual operations, which not only improves efficiency but also increases product assembly qualification rate.
Currently, the competition in China's automotive market is becoming increasingly fierce, and consumer automotive products are gradually upgrading and upgrading, which also prompts automotive parts manufacturers and manufacturers to further strengthen their production processes. The innovative technology of the quick action intelligent tightening system can optimize the automotive electronic tightening program, accurately control each tightening process, achieve rapid deployment of automotive electronic tightening technology, reduce labor costs, ensure tightening quality, increase qualification rate, and improve production capacity, bringing infinite possibilities for automotive industry tightening assembly.
