With the development of the times and the continuous improvement of people's living standards, the demand for electronic products such as mobile phones, cameras, and personal computers among domestic consumers is becoming increasingly strong, and the global electronic product market is showing an increasingly strong growth momentum.
Electronic product manufacturers are constantly innovating and launching a series of smaller, more precise, and more powerful electronic products and components. Lightweight and miniaturization of products has become a trend. Typical products and components such as consumer electronics and automotive electronics are becoming increasingly compact, and screws are also becoming smaller. This poses new challenges for us to achieve precision tightening in the production process.
In the process of automotive electronic tightening assembly, self tapping locking screws are widely used in the assembly between PCB boards and cast aluminum structural components due to their advantages such as no need for pre tapping teeth and good anti loosening performance. However, in the mass production process, due to the difficulty in controlling the consistency of workpiece materials, various assembly problems occur frequently, such as insufficient pre tightening force, screw floating lock, workpiece damage, etc. The tightening failure caused by these problems poses great challenges to the quality control of manufacturers. Once a defective product is not detected and enters the market, the losses it brings to the enterprise are incalculable. Therefore, each screw of the car body accessories must have strict tightening force and tightening angle requirements, and there must be traceable tightening data to ensure the qualified product quality.
Under the wave of digitalization, manufacturing enterprises are facing various challenges in enhancing their digital capabilities and process transformation. As a leading supplier of intelligent tightening tools and automated tightening solutions in the industry, QuickAction Digital Tightening continuously iterates and innovates its products, providing more unique digital tightening products and solutions in the proprietary technology field for customers in industries such as automobiles and components, new energy vehicles, and 3C electronic manufacturing.
The quick action brushless servo electric screwdriver is based on servo control technology, which can ensure that the torque accuracy of millions of tightening assemblies is controlled within the standard deviation of ± 5%, meeting the highest level of assembly accuracy requirements; The product adopts brushless servo motors, significantly reducing operating costs and achieving a long service life, while ensuring robust power performance and torque output. Customers can monitor the entire tightening process of key workstations. In addition, the built-in torque sensor and angle sensor can achieve precise control of the brushless servo electric screwdriver in various tightening processes, and record all important tightening process parameters in real time, providing effective monitoring for missing counts.
Brushing servo electric screwdrivers can also achieve free programming of the tightening assembly process, and can freely set and adjust torque, speed, waiting time, and rotation direction according to different tightening process requirements, replacing complex manual operations, improving efficiency and product assembly qualification rate.
Since the publication of the Industry 4.0 concept, everyone has been discussing intelligent manufacturing, and automotive electronic assembly, as a key part of precision manufacturing, naturally requires intelligence to cooperate. The quick action brushless servo electric screwdriver can complete the tightening of numerous screws of different specifications, achieving Cmk ≥ 1.67 (torque setting tolerance ± 10%), in accordance with ISO 5393 and 6Sigma principles. A Cmk value of 1.67 means that there is only a 0.6 error rate per million screws, and it can also achieve precise control and monitoring in various tightening processes, recording all important tightening process parameters, Providing first-hand screw tightening information to specialized analysts not only eliminates tedious inspection tasks, but also provides valuable information such as the quality of raw materials based on different screw tightening data. This is the representative of intelligence.
The future has arrived, and Quick Action is fully exploring more innovative possibilities for digital tightening under the background of "China's intelligent manufacturing", providing new innovation and growth points for the development of China's electronic assembly industry, and illuminating the "intelligent manufacturing" technology of Industry 4.0 in the future.
