With industrial upgrading and technological iteration, China's manufacturing industry is becoming increasingly digitized, intelligent, and automated. The automotive industry is also seeking intelligent assembly solutions that can comprehensively improve assembly efficiency while ensuring production quality. Because the tightening method of bolts and the measurement of torque results during the assembly process can directly affect the assembly quality.
Compared to other industries, the automotive industry has higher requirements for assembly safety and reliability, therefore the requirements for assembly tightening equipment are also higher. Different types of bolts require different assembly tools to complete installation, while maintaining extremely high torque accuracy. All important tightening process parameters need to be recorded to ensure high accuracy, meet safety regulations and traceability requirements.
During the process of tightening bolts, it is necessary to monitor the tool's ability to ensure the quality and stability of tightening. The quick acting brushless intelligent electric screwdriver accurately controls the torque accuracy of millions of tightening assemblies within a standard deviation of ≤ 3%, which is at a leading level in the industry; Within the performance parameter range, it is also possible to freely set and adjust torque, speed, waiting time, and rotation direction according to different tightening process requirements, achieving precise tightening.
If errors occur during the production process of the product, it may have an impact on the entire production. The earlier the problem is discovered and addressed, the less impact it will have on the production line. If problems are discovered only after all processes have been assembled, it will require a high cost of rework. Effective assembly line error prevention can ensure that tightening is qualified and incorrect tightening results will not flow to the next process. For a long time, Speed Digital Tightening has taken "tightening as the core of all scientific research and technology" as its business philosophy, and used independent research and technological innovation as a powerful tool to break down industry technical barriers. It has taken the lead in mastering the core algorithm of digital tightening, breaking the long-term monopoly of foreign tightening brands, continuously providing advanced tightening tools to customers, and creating higher market value and benefits, leading tightening tools towards digitization, Intelligence and integration.
The quick acting electric screwdriver is based on servo control technology, which can ensure that the torque accuracy of millions of tightening assemblies is controlled within the standard deviation of ± 5%; Moreover, through built-in current and angle sensors, precise control of the brushless servo electric screwdriver during various tightening processes can be achieved, and all important tightening process parameters can be recorded in real-time. On the PC side, you can view the tightening curve and results, monitor the tightening status in real time, and store tightening data and calculate the work qualification rate to improve data traceability. This not only reduces the difficulty of manual operation, but also effectively ensures assembly quality, effectively improves the qualification rate of automotive assembly fasteners torque, and improves the reliability of vehicle quality.
Digital fastening assembly technology has been a breakthrough direction for rapid digital tightening in recent years. The result of its implementation is not only intelligent tightening tools, but also a comprehensive data traceability solution. It efficiently helps customers in the automotive manufacturing industry to deeply predict the stability, qualification rate, and product quality consistency of the assembly process through quality data collection and analysis. Based on a grand strategy and strong innovative genes, Speed Digital Tightening will continue to deeply cultivate the fastening field, promote the development of China's automotive industry with advanced technology, and contribute to China's intelligent manufacturing!
