New Energy Three Electrics

By integrating clean feeding, intelligent tightening, and digital systems, we have established a precise closed-loop covering the core process chain of three-electric assembly, driving the continuous evolution of smart manufacturing capabilities.

Product Advantages

Floating Nail Detection

In the assembly of battery packs and electronic control units, loose rivets pose a direct threat to product structural integrity and electrical safety, and traditional tools struggle to effectively identify them.

Screw Management

The three-electric system contains a large number of screws, and manual counting is prone to omissions or errors, leading to assembly failures and posing risks of foreign object detachment.

Clean Source Management

If metal debris or oil contamination is introduced during the assembly process, it may cause a short circuit in the high-voltage circuit, leading to serious malfunctions.

Solution

Smart Surveillance

The high-speed intelligent servo tightening tool continuously monitors and analyzes torque-angle curves in real time, precisely identifying torque anomalies or floating screws that meet angular specifications. The system immediately triggers an alarm and locks the results, preventing defective products from entering subsequent processes.

Precise Traceability

By integrating an automatic fastener feeding system with the tightening shaft, the system automatically counts fasteners and links them to the vehicle's VIN. Tightening results are automatically cross-referenced with fastener quantities to ensure consistency, enabling precise error prevention and full-process traceability.

Cleanroom assembly

From feeding and conveying to screwdriving, SuDong offers multiple cleaning solutions including air-blowing and vacuum suction, ensuring screw cleanliness throughout the process and meeting the stringent environmental standards required for electric vehicle powertrain assembly.

SUDONG provides comprehensive solutions for automatic feeding and intelligent tightening.

Curated Premium Case Studies

SUDONG Smart Tightening Technology(Guangdong) Co.,Ltd.

We have an excellent team ready to provide you with professional services. If you are interested in our products, please feel free to contact us. We also warmly welcome you to visit our factory.

Email

itc@sudong.com

Address

16F, Block A, No. 5, Tech 2 Road, Songshanhu Park, Dongguan, Guangdong