Smart Data Management System

In the field of industrial tightening, smart data acquisition systems serve as the bridge connecting physical tightening operations with digital tightening quality management. Particularly in industries with stringent requirements for fastener quality and reliability—such as automotive, aerospace, heavy machinery, and electronics—these systems transcend the role of simple recording tools. They constitute core components for achieving smart manufacturing, quality control, process traceability, and continuous optimization.

Product Features

Torque Measurement

Measure the maximum torque generated by the electric tool when tightening the screws, and display the result in numerical form clearly;

Multi-mode Measurement

In addition to peak measurement, it also offers real-time tracking and peak locking mode, which can meet various detection requirements.

Bidirectional Measurement

Supports simultaneous measurement of torque in both clockwise and counterclockwise directions;

Wide Range of measurement Capabilities

Offer multiple measurement range options and have safety protection features to prevent instrument damage;

Unit Switching

The device is equipped with multiple torque units, allowing users to switch at any time as needed; For example: kgf.cm, N.m, kgf.m, cN.m, lbf.in, ozf.in; Adapting to the standards of different countries and industries;

High-precision Measurement

By using high-precision sensors, it is capable of accurately capturing and recording the torque values in both clockwise and counterclockwise directions; The deviation can be controlled within ±0.5%; Ensuring the accuracy and reliability of the data

Upper＆Lower Limit Determination

The acceptable range of the preset torque can be set. The measuring instrument can automatically perform "pass/fail" judgment, thereby improving the efficiency of quality inspection.

Internal Storage

The number of stored data (up to 100 items); If you need to store more data, you can use the upper computer software.

Numerical Calculation＆Display

Automatically calculate and display the maximum, minimum, and average values of torque, etc., for comprehensive evaluation;

Data Output

Equipped with a USB interface, it enables the upload of measurement data to a computer, which is used for generating reports, quality traceability and statistical analysis;

Ensure Product Consistency

For the screw fastening process, it is ensured that each product is assembled according to the standard process, guaranteeing consistency between batches;

Optimize The Process

By conducting measurements and analyses, the optimal range of tightening torque can be identified, thereby formulating the most efficient assembly process;

Calibration＆Maintenance

Regularly calibrate the electric tightening tools using measuring instruments, this ensures that these tools are always in optimal working condition, preventing defective products from flowing into the next process;

Ensure Safety

During maintenance and repair operations, using measuring instruments to tighten key components according to standard torque, can prevent equipment operation failures caused by loosening or over-tightening, and protect the safety of operators.

High-definition Screen

The display has a high resolution, capable of capturing even the slightest changes in torque; It ensures that readings can be easily obtained even in poorly lit factory environments.

Buttons Intuitived

The key layout is reasonable, with clear tactile feedback and logical functions. It is equipped with clear labels or shortcut keys, making it easy for operators to use even when wearing gloves.

Installation Method

Fixed to the test bench or automated production line through the base, It can adapt to various application requirements.

Sturdy＆Durable

It adopts industrial-grade protection design, capable of resisting dust and shock, and is suitable for various demanding industrial environments.

Multiple Language

Product Specifications

Data Collection System
	Product Feature
	The upper computer data acquisition system refers to a computer system used for receiving, processing, storing and displaying data from on-site equipment. By connecting to the production management system via the PC end and setting up exclusive tightening procedures, it can improve product quality and increase production efficiency. In the system, the insertion angle, speed and torque can be adjusted. The operation sequence can be freely adjusted in multiple groups in a continuous manner. Important tightening data can be stored, and a curve table can be generated for in-depth analysis of the tightening process, ensuring the traceability of the tightening process to guarantee fault-free high-yield tightening assembly.

Visual Positioning System
	Product Feature
	The visual positioning system consists of a 3D stereo camera, an electric tightening tool marking plate, and software. It enables real-time positioning and tracking of the marking plate installed on the electric tightening tool, calculates the position and direction of the marking plate on the electric tightening tool, and automatically maps out the position of the tool’s output head based on the tool’s own structure. Tighten the bolts in the preset sequence to strictly avoid problems such as incorrect tightening, missed tightening, and failure to follow the sequence, achieving true bolt tightening without errors.

Smart Positioning System
	Product Feature
	The Torqai intelligent positioning system is a system that integrates positioning technology and intelligent management functions. It is mainly composed of positioning brackets with magnetic coding and an intelligent positioning controller. It is mainly used to assist manual operation of tightening tools. By operating the positioning brackets, the tightening tools can be moved freely, thereby reducing the working intensity of the tightening process. Ensure the quality and efficiency of the tightening process.