Service Support
Human-machine data integration interaction, revolutionizing assembly application efficiency.
System Overview
Human-Machine Data Integration Interaction
Assembly Application Efficiency Makes a Groundbreaking Leap Forward
±3%
Standard deviation
70%
Reduce tightening costs
99.99%
Tightening Qualification Rate
High-precision control and stability
The Speedy Intelligent Electric Screwdriver utilizes servo control technology to ensure tightening torque accuracy within a standard deviation of ≤3% and achieves Cmk ≥ 1.67 (torque setting tolerance ±10%), complying with ISO 5393 and 6Sigma principles. This means a failure rate of only 0.6 screws per million, with a pass rate of 99.99994%. Its built-in current and angle sensors monitor tightening parameters in real time, recording all critical data and ensuring high-precision operation.
Efficiency and quick response
The Speedy Servo Electric Screwdriver utilizes a brushless motor and dedicated servo algorithm, boasting high speeds (0-3000r/min acceleration time ≤7ms) and high torque output, significantly improving production efficiency. For example, in the new energy sector, its ability to quickly disassemble battery components is several times more efficient than traditional tools. Furthermore, its lightweight design (approximately 1kg) and compact size make it adaptable to diverse working environments.
Intelligent and flexible programming
The product is equipped with an intelligent control system that supports free setting of torque, speed, waiting time and rotation direction according to process requirements. For example, the high-precision Tamagawa encoder achieves stable low-speed operation and supports 12 task modes (each with 8 parameters) to adapt to complex tightening scenarios. In addition, real-time data display, abnormal alarm and data storage functions (can record 600 days of operation records) improve process traceability.
Long life and low maintenance cost
The use of brushless motors reduces mechanical wear and extends service life (2-3 times that of ordinary electric screwdrivers). It does not require frequent maintenance, only regular dust removal is required. Combined with high-reliability materials and manufacturing processes, its durability is outstanding in long-term high-intensity operations. At the same time, it further optimizes operating costs by reducing energy consumption and reducing failure points (such as eliminating limit switches).
Covering various industries
Automotive Industry
SUDONG provides comprehensive tooling solutions for automotive manufacturers, Tier 1 automotive suppliers, and production line equipment providers. These solutions encompass torque shaft systems for powertrain assembly and handheld solutions for vehicle final assembly processes.
Military Aerospace
SUDONG has a proven track record of providing tooling solutions for defense and aerospace enterprises. From military electronic equipment, airframe and engine structures to system assembly, we can meet the diverse needs of defense and aerospace customers.
New Energy Three Electrics
Integrating clean feeding technology, intelligent tightening technology, and digital and intelligent software systems, we accompany every step of the intelligent upgrade in the assembly of new energy vehicle powertrain systems.
3C Electronics
Focus on building a “flexible intelligent+” technological innovation system for feeding and tightening, driving the intelligent transformation and upgrading of 3C electronics assembly.
Communications
By utilizing automated assembly equipment, we reduce manual intervention, ensure production assembly precision, and enhance the quality and efficiency of communication product manufacturing and assembly.
